Fuel Tank Leak

Airborne has a leaky fuel tank. Natalie and Josh already cleaned up the few gallons of gas that were in the bilge and have the boat aired out. The tank resides under the aft starboard berth. I don't know if the tank is original, but it is steel and it looks like there has been rusting around the edges that caused the leak. The next step is to cut out an access hole to pull the tank. The cuts shown in green are the best idea now. There's also dark green strong backs shown that will be added after the new tank is installed to reinforce the cut areas so I can still sleep at night.


After the fiberglass over the tank is cut and the fiberglass securing the tank to the hull is removed the new tank can go in. It looks like a new custom tank will have to be made out of metal or an existing tank made of plastic will have to be modified to fit in the space. A new tank from Catalina will cost over $500 plus shipping and handling. I'd rather pay a local to make the tank than get one shipped up from California for that price. I'm still on deployment so thanks to Josh for starting the project.

Here are more pictures:


View down at the aft starboard bert with covers removed


View from midships aft of the motor and tank


Crud inside the tank. I guess it was time for replacement anyway.

Just had to share

I just had to share this awesome picture of Koku the sailor dog. I hope he still has his sea legs the next time we go sailing.